|
|
|
|
 |
|
The HRC-180 is a self-contained, fully automated system
for the application of high-performance, scratch resistant coating to
all types of plastic and polycarbonate lenses. HRC-180 uses an
advanced coating technology called 100% Solids, which allows complete
utilization of the coating, eliminating volatile solvents and waste.
The integrated system automatically cleans, coats, and cures lenses in
one quick, uninterrupted cycle, eliminating exposure to dust and dirt,
minimizing lens handling, and bypassing lens inspection prior to the
curing phase. With this process, labs gain increased throughput and
consistently high yields. |
 |
| Integrated
Cleaning, Coating, and Curing
|
|
|
 |
To begin
the cycle, the operator simply pushes the start button once
via an easy-to-use, touch
pad interface, places a lens into the mounting drawer, and then
closes the drawer shut. An eccentric motor vibrates the lens
nest to center the lens. Once centered the lens is picked up
and delivered to the cleaning station. HRC-180 cleans the lens
of
contaminants by spraying it while spinning with high-pressure
de-ionized or distilled water. After cleaning, the lens is
automatically dried with dry,
filtered air. |
|
|
|
The cleaned
and dried lens is automatically transferred to the coating
station where coating resin is
sprayed onto the lens while the lens is spinning. Once employed
any coating excess is reclaimed and used in subsequent coating
cycles. This 100% Solids coating technology is
operator-friendly, containing no hazardous or flammable solvents
and having no offensive odors commonly found in solvent-based
coatings. Gerber Coburn coatings do not require isopropyl
alcohol in the cleaning or coating cycle. |
|
|
|
Once the coating is applied, the lens moves into the ultra
violet curing station. Internal counters monitor the UV output
to ensure proper curing and warn operators when bulbs no longer
function at acceptable levels. HRC-180's innovative method of
holding lenses successfully cures thin centered lenses without
warping, including 1.60 index. And, since
curing is integrated into the entire process, operator exposure
to UV light or chemicals is eliminated.
|
|
|
|
Totally self-contained and fully automated, the HRC-180 can be
located in a normal laboratory environment, eliminating the need
for a clean room. Economical, built-in air filters reduce
airborne and solid contaminants to less than 1.2 microns to
ensuring exceptional coating results. |
|
|
|
Cured lenses are produced every 24 seconds or 140-150 lenses
per hour, making the HRC-180 one of the fastest coating units
on the
market.
By
containing
cleaning and coating in one unit, the HRC-180 eliminates
inspection prior to curing. And the integral cleaning cycle
minimizes lens preparation and handling, especially when used
in conjunction with an ultrasonic cleaning system. |
|
|
|
Designed for easy
access, the HRC-180 allows operators to freely replenish fluids,
replace the UV bulb, and provide preventative maintenance. |
|
|
|
Sophisticated technology
reduces operator maintenance of the HRC-180. Built in sensors
and diagnostics constantly monitor the system's performance and
guards against processing errors. Intelligent software
displays machine status and prompts operators for necessary
preventative maintenance routines. |
|
| |
|
| |
|
| |
 |
| |
|
Self-contained
and fully automated |
|
Integrated system to clean, coat, and cure |
|
Advanced coating technology |
|
Reduced lens breakage and increases throughput |
|
Reduced operator maintenance |
| |
| |
| |
| |
| |
| |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
